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5042 Aluminum vs. 1200 Aluminum

Both 5042 aluminum and 1200 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 1200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 3.4
1.1 to 28
Fatigue Strength, MPa 97 to 120
25 to 69
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
54 to 100
Tensile Strength: Ultimate (UTS), MPa 340 to 360
85 to 180
Tensile Strength: Yield (Proof), MPa 270 to 310
28 to 160

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 570
650
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
58
Electrical Conductivity: Equal Weight (Specific), % IACS 110
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
2.0 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
5.7 to 180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
8.7 to 19
Strength to Weight: Bending, points 40 to 42
16 to 26
Thermal Diffusivity, mm2/s 53
92
Thermal Shock Resistance, points 15 to 16
3.8 to 8.1

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
99 to 100
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 1.0
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.050
Silicon (Si), % 0 to 0.2
0 to 1.0
Titanium (Ti), % 0 to 0.1
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants