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5042 Aluminum vs. 1435 Aluminum

Both 5042 aluminum and 1435 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 1435 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 3.4
4.1 to 32
Fatigue Strength, MPa 97 to 120
27 to 49
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
54 to 87
Tensile Strength: Ultimate (UTS), MPa 340 to 360
81 to 150
Tensile Strength: Yield (Proof), MPa 270 to 310
23 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
60
Electrical Conductivity: Equal Weight (Specific), % IACS 110
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
5.0 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
3.8 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
8.3 to 15
Strength to Weight: Bending, points 40 to 42
15 to 23
Thermal Diffusivity, mm2/s 53
93
Thermal Shock Resistance, points 15 to 16
3.6 to 6.7

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
99.35 to 99.7
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.020
Iron (Fe), % 0 to 0.35
0.3 to 0.5
Magnesium (Mg), % 3.0 to 4.0
0 to 0.050
Manganese (Mn), % 0.2 to 0.5
0 to 0.050
Silicon (Si), % 0 to 0.2
0 to 0.15
Titanium (Ti), % 0 to 0.1
0 to 0.030
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0

Comparable Variants