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5042 Aluminum vs. 2030 Aluminum

Both 5042 aluminum and 2030 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 2030 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.1 to 3.4
5.6 to 8.0
Fatigue Strength, MPa 97 to 120
91 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
220 to 250
Tensile Strength: Ultimate (UTS), MPa 340 to 360
370 to 420
Tensile Strength: Yield (Proof), MPa 270 to 310
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
510
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
99

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.8
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
21 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
390 to 530
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 35 to 37
33 to 38
Strength to Weight: Bending, points 40 to 42
37 to 40
Thermal Diffusivity, mm2/s 53
50
Thermal Shock Resistance, points 15 to 16
16 to 19

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
88.9 to 95.2
Bismuth (Bi), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.15
3.3 to 4.5
Iron (Fe), % 0 to 0.35
0 to 0.7
Lead (Pb), % 0
0.8 to 1.5
Magnesium (Mg), % 3.0 to 4.0
0.5 to 1.3
Manganese (Mn), % 0.2 to 0.5
0.2 to 1.0
Silicon (Si), % 0 to 0.2
0 to 0.8
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.5
Residuals, % 0
0 to 0.3