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5042 Aluminum vs. 2219 Aluminum

Both 5042 aluminum and 2219 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 2219 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
72
Elongation at Break, % 1.1 to 3.4
2.2 to 20
Fatigue Strength, MPa 97 to 120
90 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 200
110 to 280
Tensile Strength: Ultimate (UTS), MPa 340 to 360
180 to 480
Tensile Strength: Yield (Proof), MPa 270 to 310
88 to 390

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
230
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
540
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 130
110 to 170
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
28 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 110
81 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
9.6 to 60
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
54 to 1060
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
44
Strength to Weight: Axial, points 35 to 37
16 to 43
Strength to Weight: Bending, points 40 to 42
23 to 44
Thermal Diffusivity, mm2/s 53
42 to 63
Thermal Shock Resistance, points 15 to 16
8.2 to 22

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
91.5 to 93.8
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
5.8 to 6.8
Iron (Fe), % 0 to 0.35
0 to 0.3
Magnesium (Mg), % 3.0 to 4.0
0 to 0.020
Manganese (Mn), % 0.2 to 0.5
0.2 to 0.4
Silicon (Si), % 0 to 0.2
0 to 0.2
Titanium (Ti), % 0 to 0.1
0.020 to 0.1
Vanadium (V), % 0
0.050 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.1
Zirconium (Zr), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15