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5042 Aluminum vs. 242.0 Aluminum

Both 5042 aluminum and 242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
73
Elongation at Break, % 1.1 to 3.4
0.5 to 1.5
Fatigue Strength, MPa 97 to 120
55 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 200
150 to 240
Tensile Strength: Ultimate (UTS), MPa 340 to 360
180 to 290
Tensile Strength: Yield (Proof), MPa 270 to 310
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
530
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 130
130 to 170
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 110
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
110 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 35 to 37
16 to 26
Strength to Weight: Bending, points 40 to 42
23 to 32
Thermal Diffusivity, mm2/s 53
50 to 62
Thermal Shock Resistance, points 15 to 16
8.0 to 13

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
88.4 to 93.6
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 0 to 0.15
3.5 to 4.5
Iron (Fe), % 0 to 0.35
0 to 1.0
Magnesium (Mg), % 3.0 to 4.0
1.2 to 1.8
Manganese (Mn), % 0.2 to 0.5
0 to 0.35
Nickel (Ni), % 0
1.7 to 2.3
Silicon (Si), % 0 to 0.2
0 to 0.7
Titanium (Ti), % 0 to 0.1
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.35
Residuals, % 0
0 to 0.15