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5042 Aluminum vs. 3102 Aluminum

Both 5042 aluminum and 3102 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 3.4
23 to 28
Fatigue Strength, MPa 97 to 120
31 to 34
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
58 to 65
Tensile Strength: Ultimate (UTS), MPa 340 to 360
92 to 100
Tensile Strength: Yield (Proof), MPa 270 to 310
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
56
Electrical Conductivity: Equal Weight (Specific), % IACS 110
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
5.8 to 8.3
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
9.4 to 10
Strength to Weight: Bending, points 40 to 42
17 to 18
Thermal Diffusivity, mm2/s 53
92
Thermal Shock Resistance, points 15 to 16
4.1 to 4.4

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
97.9 to 99.95
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0.050 to 0.4
Silicon (Si), % 0 to 0.2
0 to 0.4
Titanium (Ti), % 0 to 0.1
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0
0 to 0.15