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5042 Aluminum vs. 355.0 Aluminum

Both 5042 aluminum and 355.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 1.1 to 3.4
1.5 to 2.6
Fatigue Strength, MPa 97 to 120
55 to 70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 200
150 to 240
Tensile Strength: Ultimate (UTS), MPa 340 to 360
200 to 260
Tensile Strength: Yield (Proof), MPa 270 to 310
150 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
470
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
620
Melting Onset (Solidus), °C 570
560
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
150 to 170
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
38 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120 to 140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
2.7 to 5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
150 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 35 to 37
20 to 27
Strength to Weight: Bending, points 40 to 42
28 to 33
Thermal Diffusivity, mm2/s 53
60 to 69
Thermal Shock Resistance, points 15 to 16
9.1 to 12

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
90.3 to 94.1
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 0 to 0.15
1.0 to 1.5
Iron (Fe), % 0 to 0.35
0 to 0.6
Magnesium (Mg), % 3.0 to 4.0
0.4 to 0.6
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Silicon (Si), % 0 to 0.2
4.5 to 5.5
Titanium (Ti), % 0 to 0.1
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.35
Residuals, % 0
0 to 0.15