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5042 Aluminum vs. 444.0 Aluminum

Both 5042 aluminum and 444.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 1.1 to 3.4
25
Fatigue Strength, MPa 97 to 120
51
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 340 to 360
190
Tensile Strength: Yield (Proof), MPa 270 to 310
83

Thermal Properties

Latent Heat of Fusion, J/g 400
500
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
610
Melting Onset (Solidus), °C 570
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
40
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.8
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
39
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
49
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
53
Strength to Weight: Axial, points 35 to 37
20
Strength to Weight: Bending, points 40 to 42
28
Thermal Diffusivity, mm2/s 53
67
Thermal Shock Resistance, points 15 to 16
8.8

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
90.5 to 93.5
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.35
0 to 0.6
Magnesium (Mg), % 3.0 to 4.0
0 to 0.1
Manganese (Mn), % 0.2 to 0.5
0 to 0.35
Silicon (Si), % 0 to 0.2
6.5 to 7.5
Titanium (Ti), % 0 to 0.1
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.35
Residuals, % 0
0 to 0.15