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5042 Aluminum vs. 5005 Aluminum

Both 5042 aluminum and 5005 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 5005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 1.1 to 3.4
1.1 to 23
Fatigue Strength, MPa 97 to 120
38 to 86
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
70 to 130
Tensile Strength: Ultimate (UTS), MPa 340 to 360
110 to 230
Tensile Strength: Yield (Proof), MPa 270 to 310
41 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
200
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
52
Electrical Conductivity: Equal Weight (Specific), % IACS 110
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
2.3 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
12 to 320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
11 to 23
Strength to Weight: Bending, points 40 to 42
19 to 31
Thermal Diffusivity, mm2/s 53
82
Thermal Shock Resistance, points 15 to 16
4.9 to 10

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
97 to 99.5
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.15
0 to 0.2
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 3.0 to 4.0
0.5 to 1.1
Manganese (Mn), % 0.2 to 0.5
0 to 0.2
Silicon (Si), % 0 to 0.2
0 to 0.3
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants