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5042 Aluminum vs. 5154A Aluminum

Both 5042 aluminum and 5154A aluminum are aluminum alloys. Their average alloy composition is basically identical. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 5154A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 1.1 to 3.4
1.1 to 19
Fatigue Strength, MPa 97 to 120
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
140 to 210
Tensile Strength: Ultimate (UTS), MPa 340 to 360
230 to 370
Tensile Strength: Yield (Proof), MPa 270 to 310
96 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 570
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
32
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
4.0 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
68 to 760
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 35 to 37
24 to 38
Strength to Weight: Bending, points 40 to 42
31 to 43
Thermal Diffusivity, mm2/s 53
53
Thermal Shock Resistance, points 15 to 16
10 to 16

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
93.7 to 96.9
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 3.0 to 4.0
3.1 to 3.9
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Silicon (Si), % 0 to 0.2
0 to 0.5
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants