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5042 Aluminum vs. 6110 Aluminum

Both 5042 aluminum and 6110 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 6110 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.1 to 3.4
2.2
Fatigue Strength, MPa 97 to 120
120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
290
Tensile Strength: Ultimate (UTS), MPa 340 to 360
500
Tensile Strength: Yield (Proof), MPa 270 to 310
500

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
42
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
11
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
1770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
51
Strength to Weight: Bending, points 40 to 42
51
Thermal Diffusivity, mm2/s 53
67
Thermal Shock Resistance, points 15 to 16
22

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
94.4 to 98.4
Chromium (Cr), % 0 to 0.1
0.040 to 0.25
Copper (Cu), % 0 to 0.15
0.2 to 0.7
Iron (Fe), % 0 to 0.35
0 to 0.8
Magnesium (Mg), % 3.0 to 4.0
0.5 to 1.1
Manganese (Mn), % 0.2 to 0.5
0.2 to 0.7
Silicon (Si), % 0 to 0.2
0.7 to 1.5
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.3
Residuals, % 0
0 to 0.15