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5042 Aluminum vs. ACI-ASTM CA6N Steel

5042 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA6N steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is ACI-ASTM CA6N steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 3.4
17
Fatigue Strength, MPa 97 to 120
640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 340 to 360
1080
Tensile Strength: Yield (Proof), MPa 270 to 310
1060

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
740
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
23
Thermal Expansion, µm/m-K 24
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
2.5
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
180
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
2900
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 35 to 37
38
Strength to Weight: Bending, points 40 to 42
30
Thermal Diffusivity, mm2/s 53
6.1
Thermal Shock Resistance, points 15 to 16
40

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.1
10.5 to 12.5
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
77.9 to 83.5
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Nickel (Ni), % 0
6.0 to 8.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0