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5042 Aluminum vs. AZ81A Magnesium

5042 aluminum belongs to the aluminum alloys classification, while AZ81A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AZ81A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 1.1 to 3.4
3.0 to 8.8
Fatigue Strength, MPa 97 to 120
78 to 80
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 200
91 to 130
Tensile Strength: Ultimate (UTS), MPa 340 to 360
160 to 240
Tensile Strength: Yield (Proof), MPa 270 to 310
84

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 570
500
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
84
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
12
Electrical Conductivity: Equal Weight (Specific), % IACS 110
65

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.8
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
4.0 to 17
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
77 to 78
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
70
Strength to Weight: Axial, points 35 to 37
26 to 39
Strength to Weight: Bending, points 40 to 42
38 to 50
Thermal Diffusivity, mm2/s 53
50
Thermal Shock Resistance, points 15 to 16
9.1 to 14

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
7.0 to 8.1
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 3.0 to 4.0
89.8 to 92.5
Manganese (Mn), % 0.2 to 0.5
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.3
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0.4 to 1.0
Residuals, % 0
0 to 0.3