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5042 Aluminum vs. AZ91A Magnesium

5042 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 1.1 to 3.4
5.0
Fatigue Strength, MPa 97 to 120
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 200
140
Tensile Strength: Ultimate (UTS), MPa 340 to 360
240
Tensile Strength: Yield (Proof), MPa 270 to 310
160

Thermal Properties

Latent Heat of Fusion, J/g 400
360
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 570
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
73
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
10
Electrical Conductivity: Equal Weight (Specific), % IACS 110
52

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
11
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 35 to 37
38
Strength to Weight: Bending, points 40 to 42
49
Thermal Diffusivity, mm2/s 53
42
Thermal Shock Resistance, points 15 to 16
14

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
8.3 to 9.7
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 3.0 to 4.0
88.2 to 91.2
Manganese (Mn), % 0.2 to 0.5
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0.35 to 1.0
Residuals, % 0 to 0.15
0