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5042 Aluminum vs. EN 1.4421 Stainless Steel

5042 aluminum belongs to the aluminum alloys classification, while EN 1.4421 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is EN 1.4421 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
11 to 17
Fatigue Strength, MPa 97 to 120
380 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 340 to 360
880 to 1100
Tensile Strength: Yield (Proof), MPa 270 to 310
620 to 950

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
870
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
2.6
Embodied Energy, MJ/kg 150
36
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
120 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
960 to 2270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 35 to 37
31 to 39
Strength to Weight: Bending, points 40 to 42
26 to 30
Thermal Diffusivity, mm2/s 53
4.4
Thermal Shock Resistance, points 15 to 16
31 to 39

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.1
15.5 to 17.5
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
74.4 to 80.5
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.7
Nickel (Ni), % 0
4.0 to 5.5
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0 to 0.8
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants