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5042 Aluminum vs. EN 1.4422 Stainless Steel

5042 aluminum belongs to the aluminum alloys classification, while EN 1.4422 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is EN 1.4422 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
17
Fatigue Strength, MPa 97 to 120
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 200
520
Tensile Strength: Ultimate (UTS), MPa 340 to 360
850
Tensile Strength: Yield (Proof), MPa 270 to 310
630

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
760
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.8
2.7
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
130
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
1000
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 35 to 37
30
Strength to Weight: Bending, points 40 to 42
25
Thermal Diffusivity, mm2/s 53
4.3
Thermal Shock Resistance, points 15 to 16
31

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.1
11 to 13
Copper (Cu), % 0 to 0.15
0.2 to 0.8
Iron (Fe), % 0 to 0.35
76.8 to 83.5
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 2.0
Molybdenum (Mo), % 0
1.3 to 1.8
Nickel (Ni), % 0
4.0 to 5.0
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0