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5042 Aluminum vs. EN 2.4650 Nickel

5042 aluminum belongs to the aluminum alloys classification, while EN 2.4650 nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is EN 2.4650 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 1.1 to 3.4
34
Fatigue Strength, MPa 97 to 120
480
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Shear Strength, MPa 200
730
Tensile Strength: Ultimate (UTS), MPa 340 to 360
1090
Tensile Strength: Yield (Proof), MPa 270 to 310
650

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1010
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 570
1350
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
80
Density, g/cm3 2.7
8.5
Embodied Carbon, kg CO2/kg material 8.8
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
320
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
1030
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 35 to 37
36
Strength to Weight: Bending, points 40 to 42
28
Thermal Diffusivity, mm2/s 53
3.1
Thermal Shock Resistance, points 15 to 16
33

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0.3 to 0.6
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0
0.040 to 0.080
Chromium (Cr), % 0 to 0.1
19 to 21
Cobalt (Co), % 0
19 to 21
Copper (Cu), % 0 to 0.15
0 to 0.2
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.6
Molybdenum (Mo), % 0
5.6 to 6.1
Nickel (Ni), % 0
46.9 to 54.2
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.4
Sulfur (S), % 0
0 to 0.0070
Titanium (Ti), % 0 to 0.1
1.9 to 2.4
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0