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5042 Aluminum vs. EN AC-45100 Aluminum

Both 5042 aluminum and EN AC-45100 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
72
Elongation at Break, % 1.1 to 3.4
1.0 to 2.8
Fatigue Strength, MPa 97 to 120
82 to 99
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 340 to 360
300 to 360
Tensile Strength: Yield (Proof), MPa 270 to 310
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
470
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 570
550
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
30
Electrical Conductivity: Equal Weight (Specific), % IACS 110
95

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
3.5 to 7.6
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
290 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 35 to 37
30 to 35
Strength to Weight: Bending, points 40 to 42
35 to 39
Thermal Diffusivity, mm2/s 53
54
Thermal Shock Resistance, points 15 to 16
14 to 16

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
88 to 92.8
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
2.6 to 3.6
Iron (Fe), % 0 to 0.35
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 3.0 to 4.0
0.15 to 0.45
Manganese (Mn), % 0.2 to 0.5
0 to 0.55
Nickel (Ni), % 0
0 to 0.1
Silicon (Si), % 0 to 0.2
4.5 to 6.0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15