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5042 Aluminum vs. Grade 6 Titanium

5042 aluminum belongs to the aluminum alloys classification, while grade 6 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is grade 6 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
100
Elongation at Break, % 1.1 to 3.4
11
Fatigue Strength, MPa 97 to 120
290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
39
Shear Strength, MPa 200
530
Tensile Strength: Ultimate (UTS), MPa 340 to 360
890
Tensile Strength: Yield (Proof), MPa 270 to 310
840

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
310
Melting Completion (Liquidus), °C 640
1580
Melting Onset (Solidus), °C 570
1530
Specific Heat Capacity, J/kg-K 900
550
Thermal Conductivity, W/m-K 130
7.8
Thermal Expansion, µm/m-K 24
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.8
30
Embodied Energy, MJ/kg 150
480
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
92
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
3390
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 35 to 37
55
Strength to Weight: Bending, points 40 to 42
46
Thermal Diffusivity, mm2/s 53
3.2
Thermal Shock Resistance, points 15 to 16
65

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
4.0 to 6.0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0 to 0.2
Silicon (Si), % 0 to 0.2
0
Tin (Sn), % 0
2.0 to 3.0
Titanium (Ti), % 0 to 0.1
89.8 to 94
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.4