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5042 Aluminum vs. Nickel 685

5042 aluminum belongs to the aluminum alloys classification, while nickel 685 belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is nickel 685.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
17
Fatigue Strength, MPa 97 to 120
470
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Shear Strength, MPa 200
770
Tensile Strength: Ultimate (UTS), MPa 340 to 360
1250
Tensile Strength: Yield (Proof), MPa 270 to 310
850

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 570
1330
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
13
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.7
8.4
Embodied Carbon, kg CO2/kg material 8.8
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
340

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
190
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
1820
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 35 to 37
42
Strength to Weight: Bending, points 40 to 42
31
Thermal Diffusivity, mm2/s 53
3.3
Thermal Shock Resistance, points 15 to 16
37

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
1.2 to 1.6
Boron (B), % 0
0.0030 to 0.010
Carbon (C), % 0
0.030 to 0.1
Chromium (Cr), % 0 to 0.1
18 to 21
Cobalt (Co), % 0
12 to 15
Copper (Cu), % 0 to 0.15
0 to 0.5
Iron (Fe), % 0 to 0.35
0 to 2.0
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 5.0
Nickel (Ni), % 0
49.6 to 62.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
2.8 to 3.3
Zinc (Zn), % 0 to 0.25
0.020 to 0.12
Residuals, % 0 to 0.15
0