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5042 Aluminum vs. C61800 Bronze

5042 aluminum belongs to the aluminum alloys classification, while C61800 bronze belongs to the copper alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is C61800 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 1.1 to 3.4
26
Fatigue Strength, MPa 97 to 120
190
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
44
Shear Strength, MPa 200
310
Tensile Strength: Ultimate (UTS), MPa 340 to 360
740
Tensile Strength: Yield (Proof), MPa 270 to 310
310

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 180
220
Melting Completion (Liquidus), °C 640
1050
Melting Onset (Solidus), °C 570
1040
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 130
64
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
13
Electrical Conductivity: Equal Weight (Specific), % IACS 110
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.8
3.1
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1180
390

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
150
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 35 to 37
25
Strength to Weight: Bending, points 40 to 42
22
Thermal Diffusivity, mm2/s 53
18
Thermal Shock Resistance, points 15 to 16
26

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
8.5 to 11
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
86.9 to 91
Iron (Fe), % 0 to 0.35
0.5 to 1.5
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0
Silicon (Si), % 0 to 0.2
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.020
Residuals, % 0
0 to 0.5