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5042 Aluminum vs. C86100 Bronze

5042 aluminum belongs to the aluminum alloys classification, while C86100 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is C86100 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 1.1 to 3.4
20
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
43
Tensile Strength: Ultimate (UTS), MPa 340 to 360
660
Tensile Strength: Yield (Proof), MPa 270 to 310
350

Thermal Properties

Latent Heat of Fusion, J/g 400
200
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
940
Melting Onset (Solidus), °C 570
900
Specific Heat Capacity, J/kg-K 900
420
Thermal Conductivity, W/m-K 130
35
Thermal Expansion, µm/m-K 24
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
8.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
9.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
24
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.8
2.9
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1180
350

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
110
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
530
Stiffness to Weight: Axial, points 14
7.8
Stiffness to Weight: Bending, points 50
20
Strength to Weight: Axial, points 35 to 37
23
Strength to Weight: Bending, points 40 to 42
21
Thermal Diffusivity, mm2/s 53
10
Thermal Shock Resistance, points 15 to 16
21

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
4.5 to 5.5
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
66 to 68
Iron (Fe), % 0 to 0.35
2.0 to 4.0
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
2.5 to 5.0
Silicon (Si), % 0 to 0.2
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
17.3 to 25
Residuals, % 0 to 0.15
0