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5042 Aluminum vs. C90200 Bronze

5042 aluminum belongs to the aluminum alloys classification, while C90200 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is C90200 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 1.1 to 3.4
30
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
41
Tensile Strength: Ultimate (UTS), MPa 340 to 360
260
Tensile Strength: Yield (Proof), MPa 270 to 310
110

Thermal Properties

Latent Heat of Fusion, J/g 400
200
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
1050
Melting Onset (Solidus), °C 570
880
Specific Heat Capacity, J/kg-K 900
370
Thermal Conductivity, W/m-K 130
62
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
13
Electrical Conductivity: Equal Weight (Specific), % IACS 110
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.8
3.3
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1180
370

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
63
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
55
Stiffness to Weight: Axial, points 14
7.0
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 35 to 37
8.3
Strength to Weight: Bending, points 40 to 42
10
Thermal Diffusivity, mm2/s 53
19
Thermal Shock Resistance, points 15 to 16
9.5

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0 to 0.0050
Antimony (Sb), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
91 to 94
Iron (Fe), % 0 to 0.35
0 to 0.2
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.2
0 to 0.0050
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0
6.0 to 8.0
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.5
Residuals, % 0
0 to 0.6