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5042 Aluminum vs. C91100 Bronze

5042 aluminum belongs to the aluminum alloys classification, while C91100 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is C91100 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
100
Elongation at Break, % 1.1 to 3.4
2.0
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
39
Tensile Strength: Ultimate (UTS), MPa 340 to 360
240
Tensile Strength: Yield (Proof), MPa 270 to 310
170

Thermal Properties

Latent Heat of Fusion, J/g 400
180
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 640
950
Melting Onset (Solidus), °C 570
820
Specific Heat Capacity, J/kg-K 900
360
Thermal Conductivity, W/m-K 130
63
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
8.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
38
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.8
4.2
Embodied Energy, MJ/kg 150
69
Embodied Water, L/kg 1180
440

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
4.4
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
140
Stiffness to Weight: Axial, points 14
6.7
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 35 to 37
7.7
Strength to Weight: Bending, points 40 to 42
9.9
Thermal Diffusivity, mm2/s 53
20
Thermal Shock Resistance, points 15 to 16
9.1

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0 to 0.0050
Antimony (Sb), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
82 to 85
Iron (Fe), % 0 to 0.35
0 to 0.25
Lead (Pb), % 0
0 to 0.25
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 1.0
Silicon (Si), % 0 to 0.2
0 to 0.0050
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0
15 to 17
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0