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5042 Aluminum vs. ZE63A Magnesium

5042 aluminum belongs to the aluminum alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 1.1 to 3.4
7.7
Fatigue Strength, MPa 97 to 120
120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 200
170
Tensile Strength: Ultimate (UTS), MPa 340 to 360
300
Tensile Strength: Yield (Proof), MPa 270 to 310
190

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
510
Melting Onset (Solidus), °C 570
390
Specific Heat Capacity, J/kg-K 900
950
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
31
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.7
2.0
Embodied Carbon, kg CO2/kg material 8.8
24
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1180
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
20
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
400
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 35 to 37
40
Strength to Weight: Bending, points 40 to 42
48
Thermal Diffusivity, mm2/s 53
57
Thermal Shock Resistance, points 15 to 16
17

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 3.0 to 4.0
89.6 to 92
Manganese (Mn), % 0.2 to 0.5
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0
Titanium (Ti), % 0 to 0.1
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0 to 0.25
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3