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5042 Aluminum vs. ZK40A Magnesium

5042 aluminum belongs to the aluminum alloys classification, while ZK40A magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
45
Elongation at Break, % 1.1 to 3.4
4.2
Fatigue Strength, MPa 97 to 120
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 200
160
Tensile Strength: Ultimate (UTS), MPa 340 to 360
280
Tensile Strength: Yield (Proof), MPa 270 to 310
260

Thermal Properties

Latent Heat of Fusion, J/g 400
340
Maximum Temperature: Mechanical, °C 180
120
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 570
540
Specific Heat Capacity, J/kg-K 900
970
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
1.8
Embodied Carbon, kg CO2/kg material 8.8
24
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
12
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
65
Strength to Weight: Axial, points 35 to 37
43
Strength to Weight: Bending, points 40 to 42
53
Thermal Diffusivity, mm2/s 53
62
Thermal Shock Resistance, points 15 to 16
17

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 3.0 to 4.0
94.2 to 96.1
Manganese (Mn), % 0.2 to 0.5
0
Silicon (Si), % 0 to 0.2
0
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3