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5049 Aluminum vs. 5454 Aluminum

Both 5049 aluminum and 5454 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 2.0 to 18
2.3 to 18
Fatigue Strength, MPa 79 to 130
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 190
140 to 200
Tensile Strength: Ultimate (UTS), MPa 210 to 330
230 to 350
Tensile Strength: Yield (Proof), MPa 91 to 280
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 620
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 31
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 59 to 570
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 22 to 34
23 to 36
Strength to Weight: Bending, points 29 to 39
30 to 41
Thermal Diffusivity, mm2/s 56
55
Thermal Shock Resistance, points 9.3 to 15
10 to 16

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
94.5 to 97.1
Chromium (Cr), % 0 to 0.3
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.4
Magnesium (Mg), % 1.6 to 2.5
2.4 to 3.0
Manganese (Mn), % 0.5 to 1.1
0.5 to 1.0
Silicon (Si), % 0 to 0.4
0 to 0.25
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants