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5049 Aluminum vs. 5457 Aluminum

Both 5049 aluminum and 5457 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.0 to 18
6.0 to 22
Fatigue Strength, MPa 79 to 130
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 190
85 to 130
Tensile Strength: Ultimate (UTS), MPa 210 to 330
130 to 210
Tensile Strength: Yield (Proof), MPa 91 to 280
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 620
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
180
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
46
Electrical Conductivity: Equal Weight (Specific), % IACS 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 31
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 59 to 570
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 22 to 34
13 to 21
Strength to Weight: Bending, points 29 to 39
21 to 28
Thermal Diffusivity, mm2/s 56
72
Thermal Shock Resistance, points 9.3 to 15
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
97.8 to 99.05
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.1
Magnesium (Mg), % 1.6 to 2.5
0.8 to 1.2
Manganese (Mn), % 0.5 to 1.1
0.15 to 0.45
Silicon (Si), % 0 to 0.4
0 to 0.080
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants