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5049 Aluminum vs. AWS BNi-9

5049 aluminum belongs to the aluminum alloys classification, while AWS BNi-9 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is AWS BNi-9.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 210 to 330
580

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Melting Completion (Liquidus), °C 650
1060
Melting Onset (Solidus), °C 620
1060
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.7
8.4
Embodied Carbon, kg CO2/kg material 8.5
9.3
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1180
260

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 22 to 34
19
Strength to Weight: Bending, points 29 to 39
18
Thermal Shock Resistance, points 9.3 to 15
19

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
0 to 0.050
Boron (B), % 0
3.3 to 4.0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.3
13.5 to 16.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
0 to 1.5
Magnesium (Mg), % 1.6 to 2.5
0
Manganese (Mn), % 0.5 to 1.1
0
Nickel (Ni), % 0
77.1 to 83.3
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.4
0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5