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5049 Aluminum vs. SAE-AISI 50B50 Steel

5049 aluminum belongs to the aluminum alloys classification, while SAE-AISI 50B50 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is SAE-AISI 50B50 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
180
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 2.0 to 18
22
Fatigue Strength, MPa 79 to 130
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 190
370
Tensile Strength: Ultimate (UTS), MPa 210 to 330
590
Tensile Strength: Yield (Proof), MPa 91 to 280
370

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
410
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
45
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.5
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 31
110
Resilience: Unit (Modulus of Resilience), kJ/m3 59 to 570
370
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 22 to 34
21
Strength to Weight: Bending, points 29 to 39
20
Thermal Diffusivity, mm2/s 56
12
Thermal Shock Resistance, points 9.3 to 15
17

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.48 to 0.53
Chromium (Cr), % 0 to 0.3
0.4 to 0.6
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
97.4 to 98.2
Magnesium (Mg), % 1.6 to 2.5
0
Manganese (Mn), % 0.5 to 1.1
0.75 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0