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5049 Aluminum vs. S17400 Stainless Steel

5049 aluminum belongs to the aluminum alloys classification, while S17400 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is S17400 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
280 to 440
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 2.0 to 18
11 to 21
Fatigue Strength, MPa 79 to 130
380 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 130 to 190
570 to 830
Tensile Strength: Ultimate (UTS), MPa 210 to 330
910 to 1390
Tensile Strength: Yield (Proof), MPa 91 to 280
580 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
850
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.5
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 31
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 59 to 570
880 to 4060
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 22 to 34
32 to 49
Strength to Weight: Bending, points 29 to 39
27 to 35
Thermal Diffusivity, mm2/s 56
4.5
Thermal Shock Resistance, points 9.3 to 15
30 to 46

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.3
15 to 17
Copper (Cu), % 0 to 0.1
3.0 to 5.0
Iron (Fe), % 0 to 0.5
70.4 to 78.9
Magnesium (Mg), % 1.6 to 2.5
0
Manganese (Mn), % 0.5 to 1.1
0 to 1.0
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0