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5049 Aluminum vs. S21460 Stainless Steel

5049 aluminum belongs to the aluminum alloys classification, while S21460 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is S21460 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
250
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 2.0 to 18
46
Fatigue Strength, MPa 79 to 130
390
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 130 to 190
580
Tensile Strength: Ultimate (UTS), MPa 210 to 330
830
Tensile Strength: Yield (Proof), MPa 91 to 280
430

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
920
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 620
1330
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.5
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 31
320
Resilience: Unit (Modulus of Resilience), kJ/m3 59 to 570
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 22 to 34
30
Strength to Weight: Bending, points 29 to 39
26
Thermal Shock Resistance, points 9.3 to 15
17

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.3
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
57.3 to 63.7
Magnesium (Mg), % 1.6 to 2.5
0
Manganese (Mn), % 0.5 to 1.1
14 to 16
Nickel (Ni), % 0
5.0 to 6.0
Nitrogen (N), % 0
0.35 to 0.5
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0