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5049-O Aluminum vs. Annealed S21904 Stainless Steel

5049-O aluminum belongs to the aluminum alloys classification, while annealed S21904 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5049-O aluminum and the bottom bar is annealed S21904 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52
210
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 18
51
Fatigue Strength, MPa 96
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 130
510
Tensile Strength: Ultimate (UTS), MPa 210
700
Tensile Strength: Yield (Proof), MPa 91
390

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
980
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 620
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
14
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.5
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31
310
Resilience: Unit (Modulus of Resilience), kJ/m3 59
380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 22
25
Strength to Weight: Bending, points 29
23
Thermal Diffusivity, mm2/s 56
3.8
Thermal Shock Resistance, points 9.3
15

Alloy Composition

Aluminum (Al), % 94.7 to 97.9
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.3
19 to 21.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
59.5 to 67.4
Magnesium (Mg), % 1.6 to 2.5
0
Manganese (Mn), % 0.5 to 1.1
8.0 to 10
Nickel (Ni), % 0
5.5 to 7.5
Nitrogen (N), % 0
0.15 to 0.4
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0