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5050-O Aluminum vs. Annealed SAE-AISI D4

5050-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D4 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5050-O aluminum and the bottom bar is annealed SAE-AISI D4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 36
230
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 22
15
Fatigue Strength, MPa 84
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
74
Shear Strength, MPa 110
460
Tensile Strength: Ultimate (UTS), MPa 140
760
Tensile Strength: Yield (Proof), MPa 50
470

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 630
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190
31
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 170
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.4
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
100
Resilience: Unit (Modulus of Resilience), kJ/m3 18
590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 15
27
Strength to Weight: Bending, points 22
24
Thermal Diffusivity, mm2/s 79
8.3
Thermal Shock Resistance, points 6.3
23

Alloy Composition

Aluminum (Al), % 96.3 to 98.9
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0 to 0.1
11 to 13
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.7
80.6 to 86.3
Magnesium (Mg), % 1.1 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0