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5052 Aluminum vs. SAE-AISI 5147 Steel

5052 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5147 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5052 aluminum and the bottom bar is SAE-AISI 5147 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 46 to 83
180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 22
20
Fatigue Strength, MPa 66 to 140
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 120 to 180
370
Tensile Strength: Ultimate (UTS), MPa 190 to 320
600
Tensile Strength: Yield (Proof), MPa 75 to 280
360

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
420
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
46
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.5
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1190
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 69
110
Resilience: Unit (Modulus of Resilience), kJ/m3 41 to 590
360
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 19 to 33
21
Strength to Weight: Bending, points 27 to 38
20
Thermal Diffusivity, mm2/s 57
12
Thermal Shock Resistance, points 8.3 to 14
18

Alloy Composition

Aluminum (Al), % 95.8 to 97.7
0
Carbon (C), % 0
0.46 to 0.51
Chromium (Cr), % 0.15 to 0.35
0.85 to 1.2
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
97 to 97.8
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.25
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0