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5052 Aluminum vs. S38815 Stainless Steel

5052 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5052 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 46 to 83
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 22
34
Fatigue Strength, MPa 66 to 140
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 120 to 180
410
Tensile Strength: Ultimate (UTS), MPa 190 to 320
610
Tensile Strength: Yield (Proof), MPa 75 to 280
290

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 190
860
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 610
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.6
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 69
170
Resilience: Unit (Modulus of Resilience), kJ/m3 41 to 590
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 19 to 33
22
Strength to Weight: Bending, points 27 to 38
21
Thermal Shock Resistance, points 8.3 to 14
15

Alloy Composition

Aluminum (Al), % 95.8 to 97.7
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.35
13 to 15
Copper (Cu), % 0 to 0.1
0.75 to 1.5
Iron (Fe), % 0 to 0.4
56.1 to 67
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0