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5056 Aluminum vs. S20161 Stainless Steel

5056 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5056 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 4.9 to 31
46
Fatigue Strength, MPa 140 to 200
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Shear Strength, MPa 170 to 240
690
Tensile Strength: Ultimate (UTS), MPa 290 to 460
980
Tensile Strength: Yield (Proof), MPa 150 to 410
390

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
870
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 570
1330
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 99
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 9.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 140
360
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 1220
390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 30 to 48
36
Strength to Weight: Bending, points 36 to 50
29
Thermal Diffusivity, mm2/s 53
4.0
Thermal Shock Resistance, points 13 to 20
22

Alloy Composition

Aluminum (Al), % 93 to 95.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.050 to 0.2
15 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
65.6 to 73.9
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.050 to 0.2
4.0 to 6.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0