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5056-O Aluminum vs. Annealed SAE-AISI D4

5056-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D4 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5056-O aluminum and the bottom bar is annealed SAE-AISI D4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
230
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 31
15
Fatigue Strength, MPa 140
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
74
Shear Strength, MPa 170
460
Tensile Strength: Ultimate (UTS), MPa 290
760
Tensile Strength: Yield (Proof), MPa 150
470

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 570
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
31
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 99
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74
100
Resilience: Unit (Modulus of Resilience), kJ/m3 170
590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 30
27
Strength to Weight: Bending, points 36
24
Thermal Diffusivity, mm2/s 53
8.3
Thermal Shock Resistance, points 13
23

Alloy Composition

Aluminum (Al), % 93 to 95.4
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0.050 to 0.2
11 to 13
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
80.6 to 86.3
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.050 to 0.2
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0