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5056-O Aluminum vs. Annealed S45500 Stainless Steel

5056-O aluminum belongs to the aluminum alloys classification, while annealed S45500 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5056-O aluminum and the bottom bar is annealed S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
280
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 31
3.4
Fatigue Strength, MPa 140
570
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Shear Strength, MPa 170
790
Tensile Strength: Ultimate (UTS), MPa 290
1370
Tensile Strength: Yield (Proof), MPa 150
1240

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
760
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 910
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
3.8
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74
45
Resilience: Unit (Modulus of Resilience), kJ/m3 170
4000
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 30
48
Strength to Weight: Bending, points 36
35
Thermal Shock Resistance, points 13
48

Alloy Composition

Aluminum (Al), % 93 to 95.4
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.050 to 0.2
11 to 12.5
Copper (Cu), % 0 to 0.1
1.5 to 2.5
Iron (Fe), % 0 to 0.4
71.5 to 79.2
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.050 to 0.2
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0