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5059 Aluminum vs. 2025 Aluminum

Both 5059 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
72
Elongation at Break, % 11 to 25
15
Fatigue Strength, MPa 170 to 240
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 220 to 250
240
Tensile Strength: Ultimate (UTS), MPa 350 to 410
400
Tensile Strength: Yield (Proof), MPa 170 to 300
260

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
40
Electrical Conductivity: Equal Weight (Specific), % IACS 95
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 9.1
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1160
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
55
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 36 to 42
37
Strength to Weight: Bending, points 41 to 45
40
Thermal Diffusivity, mm2/s 44
58
Thermal Shock Resistance, points 16 to 18
18

Alloy Composition

Aluminum (Al), % 89.9 to 94
90.9 to 95.2
Chromium (Cr), % 0 to 0.25
0 to 0.1
Copper (Cu), % 0 to 0.25
3.9 to 5.0
Iron (Fe), % 0 to 0.5
0 to 1.0
Magnesium (Mg), % 5.0 to 6.0
0 to 0.050
Manganese (Mn), % 0.6 to 1.2
0.4 to 1.2
Silicon (Si), % 0 to 0.45
0.5 to 1.2
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0.4 to 0.9
0 to 0.25
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0
0 to 0.15