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5059 Aluminum vs. 5042 Aluminum

Both 5059 aluminum and 5042 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 11 to 25
1.1 to 3.4
Fatigue Strength, MPa 170 to 240
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 220 to 250
200
Tensile Strength: Ultimate (UTS), MPa 350 to 410
340 to 360
Tensile Strength: Yield (Proof), MPa 170 to 300
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
33
Electrical Conductivity: Equal Weight (Specific), % IACS 95
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 9.1
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 36 to 42
35 to 37
Strength to Weight: Bending, points 41 to 45
40 to 42
Thermal Diffusivity, mm2/s 44
53
Thermal Shock Resistance, points 16 to 18
15 to 16

Alloy Composition

Aluminum (Al), % 89.9 to 94
94.2 to 96.8
Chromium (Cr), % 0 to 0.25
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 5.0 to 6.0
3.0 to 4.0
Manganese (Mn), % 0.6 to 1.2
0.2 to 0.5
Silicon (Si), % 0 to 0.45
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0.4 to 0.9
0 to 0.25
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0
0 to 0.15