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5059 Aluminum vs. AISI 440A Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while AISI 440A stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is AISI 440A stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
5.0 to 20
Fatigue Strength, MPa 170 to 240
270 to 790
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 220 to 250
450 to 1040
Tensile Strength: Ultimate (UTS), MPa 350 to 410
730 to 1790
Tensile Strength: Yield (Proof), MPa 170 to 300
420 to 1650

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
400
Maximum Temperature: Mechanical, °C 210
760
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 510
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
23
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.1
2.2
Embodied Energy, MJ/kg 160
31
Embodied Water, L/kg 1160
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
87 to 120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
26 to 65
Strength to Weight: Bending, points 41 to 45
23 to 43
Thermal Diffusivity, mm2/s 44
6.2
Thermal Shock Resistance, points 16 to 18
26 to 65

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0 to 0.25
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.5
78.4 to 83.4
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants