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5059 Aluminum vs. AISI 440C Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
2.0 to 14
Fatigue Strength, MPa 170 to 240
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 220 to 250
430 to 1120
Tensile Strength: Ultimate (UTS), MPa 350 to 410
710 to 1970
Tensile Strength: Yield (Proof), MPa 170 to 300
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
390
Maximum Temperature: Mechanical, °C 210
870
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 510
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
22
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.1
2.2
Embodied Energy, MJ/kg 160
31
Embodied Water, L/kg 1160
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
39 to 88
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
26 to 71
Strength to Weight: Bending, points 41 to 45
23 to 46
Thermal Diffusivity, mm2/s 44
6.0
Thermal Shock Resistance, points 16 to 18
26 to 71

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0 to 0.25
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.5
78 to 83.1
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants