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5059 Aluminum vs. AISI 445 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while AISI 445 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is AISI 445 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
25
Fatigue Strength, MPa 170 to 240
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 220 to 250
310
Tensile Strength: Ultimate (UTS), MPa 350 to 410
480
Tensile Strength: Yield (Proof), MPa 170 to 300
230

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Corrosion, °C 65
480
Maximum Temperature: Mechanical, °C 210
950
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 510
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.1
2.6
Embodied Energy, MJ/kg 160
38
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
98
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
17
Strength to Weight: Bending, points 41 to 45
18
Thermal Diffusivity, mm2/s 44
5.6
Thermal Shock Resistance, points 16 to 18
16

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.25
19 to 21
Copper (Cu), % 0 to 0.25
0.3 to 0.6
Iron (Fe), % 0 to 0.5
74.9 to 80.7
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Niobium (Nb), % 0
0 to 0.8
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.012
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0