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5059 Aluminum vs. EN 1.4409 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while EN 1.4409 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is EN 1.4409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
34
Fatigue Strength, MPa 170 to 240
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 350 to 410
490
Tensile Strength: Yield (Proof), MPa 170 to 300
220

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Corrosion, °C 65
420
Maximum Temperature: Mechanical, °C 210
990
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 510
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
15
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.1
3.7
Embodied Energy, MJ/kg 160
52
Embodied Water, L/kg 1160
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
140
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
17
Strength to Weight: Bending, points 41 to 45
18
Thermal Diffusivity, mm2/s 44
4.1
Thermal Shock Resistance, points 16 to 18
11

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.25
18 to 20
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.5
61.7 to 71
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 2.0
Molybdenum (Mo), % 0
2.0 to 2.5
Nickel (Ni), % 0
9.0 to 12
Nitrogen (N), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.45
0 to 1.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0