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5059 Aluminum vs. Solder Alloy 104

5059 aluminum belongs to the aluminum alloys classification, while solder alloy 104 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is solder alloy 104.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
37
Elongation at Break, % 11 to 25
46
Poisson's Ratio 0.33
0.39
Shear Modulus, GPa 26
13
Tensile Strength: Ultimate (UTS), MPa 350 to 410
51

Thermal Properties

Latent Heat of Fusion, J/g 390
45
Melting Completion (Liquidus), °C 650
190
Melting Onset (Solidus), °C 510
180
Specific Heat Capacity, J/kg-K 900
180
Thermal Conductivity, W/m-K 110
50
Thermal Expansion, µm/m-K 24
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
11
Electrical Conductivity: Equal Weight (Specific), % IACS 95
11

Otherwise Unclassified Properties

Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 9.1
10
Embodied Energy, MJ/kg 160
180
Embodied Water, L/kg 1160
900

Common Calculations

Stiffness to Weight: Axial, points 14
2.3
Stiffness to Weight: Bending, points 50
12
Strength to Weight: Axial, points 36 to 42
1.6
Strength to Weight: Bending, points 41 to 45
3.4
Thermal Diffusivity, mm2/s 44
30
Thermal Shock Resistance, points 16 to 18
4.0

Alloy Composition

Aluminum (Al), % 89.9 to 94
0 to 0.0010
Antimony (Sb), % 0
0 to 0.050
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.050
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.25
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.020
Lead (Pb), % 0
39 to 40.5
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.45
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
59.5 to 60.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0 to 0.0010
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0