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5059 Aluminum vs. SAE-AISI S5 Steel

5059 aluminum belongs to the aluminum alloys classification, while SAE-AISI S5 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is SAE-AISI S5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 350 to 410
680 to 1940

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 510
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
42
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.1
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.1
2.1
Embodied Energy, MJ/kg 160
29
Embodied Water, L/kg 1160
51

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
25 to 70
Strength to Weight: Bending, points 41 to 45
22 to 45
Thermal Diffusivity, mm2/s 44
11
Thermal Shock Resistance, points 16 to 18
23 to 65

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0.5 to 0.65
Chromium (Cr), % 0 to 0.25
0 to 0.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.5
93.6 to 97
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0.6 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.4
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.45
1.8 to 2.3
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.35
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants