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5059 Aluminum vs. S32615 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 11 to 25
28
Fatigue Strength, MPa 170 to 240
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 220 to 250
400
Tensile Strength: Ultimate (UTS), MPa 350 to 410
620
Tensile Strength: Yield (Proof), MPa 170 to 300
250

Thermal Properties

Latent Heat of Fusion, J/g 390
370
Maximum Temperature: Corrosion, °C 65
410
Maximum Temperature: Mechanical, °C 210
990
Melting Completion (Liquidus), °C 650
1350
Melting Onset (Solidus), °C 510
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
24
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 9.1
4.4
Embodied Energy, MJ/kg 160
63
Embodied Water, L/kg 1160
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
140
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
23
Strength to Weight: Bending, points 41 to 45
21
Thermal Shock Resistance, points 16 to 18
15

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.25
16.5 to 19.5
Copper (Cu), % 0 to 0.25
1.5 to 2.5
Iron (Fe), % 0 to 0.5
46.4 to 57.9
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 0
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.45
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0