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5059 Aluminum vs. S40920 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S40920 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S40920 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 11 to 25
22
Fatigue Strength, MPa 170 to 240
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 220 to 250
270
Tensile Strength: Ultimate (UTS), MPa 350 to 410
430
Tensile Strength: Yield (Proof), MPa 170 to 300
190

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Corrosion, °C 65
450
Maximum Temperature: Mechanical, °C 210
710
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 510
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
26
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.1
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1160
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
78
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
97
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
15
Strength to Weight: Bending, points 41 to 45
16
Thermal Diffusivity, mm2/s 44
6.9
Thermal Shock Resistance, points 16 to 18
15

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.25
10.5 to 11.7
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.5
85.1 to 89.4
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.1
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0.15 to 0.5
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0