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5059 Aluminum vs. S44537 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S44537 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S44537 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
21
Fatigue Strength, MPa 170 to 240
230
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 220 to 250
320
Tensile Strength: Ultimate (UTS), MPa 350 to 410
510
Tensile Strength: Yield (Proof), MPa 170 to 300
360

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Corrosion, °C 65
530
Maximum Temperature: Mechanical, °C 210
1000
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 510
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 110
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.1
3.4
Embodied Energy, MJ/kg 160
50
Embodied Water, L/kg 1160
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
95
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
18
Strength to Weight: Bending, points 41 to 45
18
Thermal Diffusivity, mm2/s 44
5.6
Thermal Shock Resistance, points 16 to 18
17

Alloy Composition

Aluminum (Al), % 89.9 to 94
0 to 0.1
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.25
20 to 24
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.5
69 to 78.6
Lanthanum (La), % 0
0.040 to 0.2
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 0.8
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.040
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.45
0.1 to 0.6
Sulfur (S), % 0
0 to 0.0060
Titanium (Ti), % 0 to 0.2
0.020 to 0.2
Tungsten (W), % 0
1.0 to 3.0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0